Description
All-Around with Rough Boy Solution
This solution is designed to keep you ahead of the maintenance plan and reduce time spent on demanding risk assessments and all costs related to shutdowns, fireguards, hot work permits, habitats, and demanding cleanup work. All Around with Rough Boy Solution contains everything you will ever need for mechanical pre-treatment. The solution contains all of our air tools, rotating grinding files, and paint removal disc.
The air tools, grinding files, and grinding disc are Ex-certified as safe to use in ATEX gas zones 1 and 2↵ and ATEX dust zones 21 and 22.
Health, Safety & the Environment
Our grinding products are designed to comply with Health Safety & the Environment (HSE & OSHA) requirements, offering low vibration, low heat, and low noise levels. The fragments produced are large, blunt, and will stay within a few centimeters/inches of your work area. This makes cleaning up simple and safe.
Long-lasting
Safety Tools Allmet files and discs should not be treated as normal consumer goods because they are very durable. We have rented our grinding solutions for over a decade in the North Sea. Our customers often state that our files and discs last hundreds of times longer than conventional high-quality grinding files and discs.
The solution contains:
(Tap the titles below to expand.)
A-0001 – Slim – Life expectancy of 8000 Spot (5x5cm)
Creates an average surface roughness of 76μm (Micrometers)
A-0003 – Straight Cone – Life expectancy of 9600 Spot (5x5cm)
Creates an average surface roughness of 44μm (Micrometer)
A-0005 – Round Boy – Life expectancy of 9600 Spot (5x5cm)
Creates an average surface roughness of 53μm (Micrometer)
A-0007 – Shorty – Life expectancy of 16,000 Spot (5x5cm)
Creates an average surface roughness of 56μm (Micrometers)
A-0009B – Big Boy B – Life expectancy of 24,000 Spot (5x5cm)
Creates an average surface roughness of 63μm (Micrometers)
A-0002 Bow Cone – Life expectancy of 9600 Spot (5x5cm)
Creates an average surface roughness of 43μm (Micrometer)
A-0004 – Little Papa – Life expectancy of 12,000 Spot (5x5cm)
Creates an average surface roughness of 83μm (Micrometers)
A-0006 – Al-Ti-Char – Life expectancy of 6000 Spot (5x5cm)
Creates an average surface roughness of 44μm (Micrometer)
A-0008 – Big papa – Life expectancy of 16,000 Spot (5x5cm)
Creates an average surface roughness of 72μm (Micrometers)
A-0009C – Big Boy C – Life expectancy of 24,000 Spot (5x5cm)
Creates an average surface roughness of 63μm (Micrometers)
A-0010 – Rough boy – Life expectancy of 32,000 Spot (5x5cm)
Creates an average surface roughness of 45μm (Micrometers)
A-0500 – Grinding disc for paint – Life expectancy of 32,000 Spot (5x5cm)
Creates an average surface roughness of 72μm (Micrometers)
A-0060 Handle with protection
A-0060RB – Handle for rough boy
A-0061 Handle for straight grinder
A-0062 Cooling cap for straight grinder
A-0065 Covering for Fuji FCD10X52
A-0068 Drop safety device (5 pcs)
A-0085 STA Grinding pelicase
A-0200 Spanner – 10mm
A-0202 Spanner – 16mm
A-0203 Spanner – 17mm
A-0205 Dor Clamp 4mm
A-0207 Allen key – 6mm
DNV certificate
EC-Declaration
User manual
Quality control checklist
Pneumatic engine diagrams
Analysis of risk report
Ex-tools and accessories
The total lifetime of all the grinding files and disks in this solution is 198 800 spots. (5×5 cm)
You find the individual lifetime of grinding files and disks in the listing above, as well as the surface roughness µm. (Micrometer)
Calculate your costs with our spot calculator.
*Lifetime depends on material type and coating/paint.
What are the benefits?
- No need for – Hot Work Permit – Due to EX certification.
- No need for – Time demanding risk evaluation – No risk as to its cold and safe work.
- Avoids postponements – As you can use the tool safely you do not have to postpone jobs.
- No need for – Habitat – You will not ignite gas or damage equipment around you using Safety Tools.
- No need for fireguards – No ignition of natural gas.
- Avoids production stop/delays – Potentially a lot of money to save.
The tool heads consist of solid tungsten carbide (Wolfram Carbide) which gives it its remarkable hardness. The “teeth” on the tool heads have undergone a special process, which results in the removal of material upon every contact. The rotational Speed (only 1000-3000 rpm) is slower than traditional tools. The couplings used are designated only to match with Safety Tools machinery; this prevents use at higher rotations on non-Ex tools.
All the above-mentioned qualities have been thoroughly tested by;
Det Norske Veritas – For use in hazardous, zones 1 and 2
Gexcon – Explosions tests
ATR – Vibration tests
Mutliconsult – Noise tests
Jotun and DNV – Adhesion tests for coatings
Rigorously tested in the field – under the most demanding conditions!
Some recommended uses – Safety Tools Allmet
All recommendations have their own project pages.
Tap/click the project text below to continue.
Areas and techniques
Grinding and cutting
Problem areas and techniques
Materials – ATEX certified
Access and surveys